Projects > State of the Art Open-Die Forging Facility > (i) 40-Ton Open-Die Forging Press (Revamped) with 5-Ton Manipulator

Machine Name:(i) 40-Ton Open-Die Forging Press (Revamped) with 5-Ton Manipulator
Manufacturer:BECHE (SCHLOEMANN)
Model:DGH 40
Year of Manufacture:2019
Location:France
Machine Id:416
Disclaimer:

This offering is courtesy of the seller. It is offered as a convenience by KRUDO Industrial to its clients and is not intended to convey ownership of these particular machines.

The presented specifications have been prepared by the best of our knowledge and therefore, we cannot be held liable for any errors or omissions! Buyers are invited to inspect the offered Machinery & Equipment at current location prior to purchase.

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Description:

Machine Number: 2412- HW

  • Specification of counterblow Hammer DG 40
  • Blow: 40000 kpm
  • Total Stroke of both tups: 1450 mm
  • Max Number of blows (full blows): 40 1/min
  • Air Consumption, input per full blow
  • Cold Air: 5.3 ca. m3
  • Hot Air (220 °C): 3.2 ca. m3
  • Assumed average number of blows (full blows): 6 1/min
  • Air Consumption, input, at average number of blows
  • Cold Air: 32 ca. m3 / min
  • Hot Air (220 °C): 19 ca. m3/min
  • Power Consumption on compressor shaft at average number of blows per minute
  • Cold Air: 240 H.P.
  • Hot Air (220 °C): 140 H.P.
  • Clearance between sideways: 1200 mm
  • Depth of tup: 2000 mm
  • Min. height of die without dovetail: 600 mm
  • Height over floor: 6100 ca. mm
  • Total weight: 200 ca. Mp
  • *all data are based pm air pressure of 7 atmospheres

*Following data is taken as guidance from another Beche DGH40 hammer

  • Rated size: 40,000 kgs
  • Ram stroke: 1400 mm
  • Ram l-r: 3200 mm
  • Ram f-b: 3000 mm
  • Anvil l-r: 3000 mm
  • Anvil f-b: 4800 mm
  • Max. blow per minute: 40
  • Between the guides in daylight: 1400 mm
  • Floor space l-r: 3800 mm
  • Floor space f-b: 2800 mm
  • Hammer height above the floor: 5880 mm
  • Percussive energy: 40000 mkg
  • Number of strokes max. at full stroke: 45 H/min
  • Average number of strokes: 6 H/min
  • Lifting height min.: 710 mm
  • Lifting height max.: 860 mm
  • Ram (front to back): 2150 mm
  • Distance between guides: 1300 mm
  • Die height, min.: 250 mm
  • Die height, max.: 400 mm
  • Resources: Compressed Air
  • Overpressure: 0,7 MPa
  • Temperature min.: +80 C
  • Temperature max.: +220 C
  • Rated size: 40,000 kgs
  • Ram stroke: 1400 mm
  • Ram l-r: 3200 mm
  • Ram f-b: 3000 mm
  • Anvil l-r: 3000 mm
  • Anvil f-b: 4800 mm
  • Max. blow per minute: 40
  • Between the guides in daylight: 1400 mm
  • Floor space l-r: 3800 mm
  • Floor space f-b: 2800 mm
  • Hammer height above the floor: 5880 mm

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Wellman 12 Ton Manipulator

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Main Features:

  • Manipulator definition of 25 M/T
  • Maximum rated capacity: 12,700 KG I -
  • Pliers clamping force: 2 x 757 KN2 x 76 T
  • Maximum moment at clamping jaws: 249 KN/M 25.400 Kg/M -
  • Maximum moment at front axle: 474 KN/M 48.300 Kg/M 1.341 Kg/M
  • Torque at the clamping head: 13.2 KN/M
  • Useful traction force: 4.98 KN 1670 Kg
  • Clamping capacity: squares: minimum: 305 mm - Clamping capacity: squares: maximum: 865 m -
  • Clamping capacity: rounds t minimum 305m
  • Clamping capacity rounds 1 maximum: 1000m
  • Weight of the empty machine: 54,000 Kg
  • Front axle load: empty: 30,000 Kg
  • Load on front axle laden: 56,500 Kg
  • Load on rear frame unladen: 24,000 Kg
  • Load on rear frame: loaded: 10,000 Kg DIMENSIONS: 5.800
  • Overall length (without ingot): 7950
  • Overall width: 4,000
  • Radius of the circle of evolution (without ingot)
  • Wheelbase: 4297 m -21 Height of arm axis horizontal nin. : 915m
  • Height of arm axis horizontal max.: 1675
  • Amplitude of parallel lifting movement: 760 mm
  • Amplitude of oscillating movement above 1'hor. : 4.50
  • Amplitude of oscillating movement below hor.: 90
  • Diameter of clamping head rotation circle: 1800 mm - - SPEEDS:
  • Full opening of the clamps: 13 seconds.
  • Clamps fully closed: 11.5 seconds
  • Clamps lowered: 4 M/Min
  • Clamp lifting: 4 M:Mn
  • Oscillation towards the ground: 8.8 M/MIn.
  • Tilt Oscillation: 8 M:Min.
  • Lock-to-lock steering: 10 seconds
  • Forward or reverse translation: 60 M/Min.
  • Clamping head rotation, maximum: 12 rpm.

Equipment:

  • ELECTRIC MOTORS: 2 motors of 75 Hp at 1460 rpm. "C.E.M." (or UNELEC)
  • Equipment: "TELEMECANIQUE"
    • Motors, equipment, Start-Stop commands with buttons pushers, and the contact head on the mast
    • will be hose-tight (washing the machine with hot water and steam).
    • Supply voltage: 380 Volts 50 Hz 3 phases + earth IN.)
    • 48 Volts (or 24 Control voltage)
  • HYDRAULIC PUMPS:
    • 2 "DONKIN 18" variable flow pumps (identical to WELLMANN 3T): 
    • Speed 1,500 rpm
    • Maximum flow 340 litres/minute.
    • Maximum pressure 87 Kg/cm2 -I Gear pump for steering
  • HYDRAULIC MOTORS: -
    • 2 "DENISON-DERI" 5/8 3/34 motors,
    • speed 400 rpm: I "RUSTON" M-4875/2 C motor with reducer

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