Production Lines > Modern ALD Vacuum Hardening Line

ALD Vacuum Hardening Line

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Production Line Name:Modern ALD Vacuum Hardening Line
Description:

Vacuum hardening is the hardening procedure for deformation sensitive precision or formed components and tools which make high demands on a clean, bright surface. By heat treatment of metallic materials under a vacuum atmosphere, surface reactions, i.e. oxidation or decarburization of the components, can be avoided.

Quenching medium is a gas stream with overpressure which can be adjusted in order to adapt the cooling conditions to the component requirements. The workpieces stay metallically blank and do not show impacts of the surface (scaling, decarburation) resulting in a minor effort for the hard machining as compared to other hardening procedures (inert gas hardening).

This modern vacuum hardening plant from ALD-vacuum Technologies is optimized for helium as quenching medium with 20 bar Pressure. Also a quenching operation with nitrogen (N2) at 10 bar is possible.

ASSET OVERVIEW:

  • 1x ALD Vacuum Hardening Chamber
  • 2x PADELTTHERM Industrial Furnace
  • 1x MEA Industrial Washing Machine
  • 1x High Pressure Tank
  • 1x Low Pressure Tank
  • 1x Helium Compressor and Helium Balloon Storage
  • 1x Helium Cleaning System (Catalyst)
  • 1x Recooling System
  • 1x Cooling Tower "Kühlturm Karlsruhe"

SALES TYPE:

Ongoing

LOCATION:

Germany

VAT:

Value added tax will be charged at 19%, if applicable

INSPECTION:

At any time by prior appointment with us

 

The complete furnace system is divided into assemblies.

The following are these assemblies:

Facilities for the charging process

    Transport system in the heating chamber

Equipment for the heat treatment process

    Furnace housings (heating and quenching chamber)

    Heating and insulation in the heating chamber

    Gas distribution in the heating chamber

    Cooling blowers for quenching chamber

    Heat exchangers for quenching chamber

    Convection blowers in the heating chamber

Facilities for the loading and unloading process

    Lock sliders, quenching chamber to atmosphere and quenching chamber to heating chamber

Superstructures and auxiliary equipment

    Cu-power supply

    Thermocouple attachment

Media Supply

    Vacuum system

    Compressed air system

    Throttle panel

    Cooling water system in the VZKO plant

    Cooling waterback-comb system

    Helium recycling with gas storage

Power Supply Equipment

    High current transformer for graphite heating

Operating devices

    Switchgear

    Visualization

Production Line Id:12
Disclaimer:

The presented specifications have been prepared by the best of our knowledge and therefore, we cannot be held liable for any errors or omissions! Buyers are invited to inspect the offered Machinery & Equipment at current location prior to purchase.

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