Description:
Gear Grinding Machine CNC - KAPP VAS 51
This grinding system is a five-axis external gear grinding machine for grinding straight and helical gears with dressing-free CBN profile grinding wheels.
- X-axis: Grinding slide
- Y-axis: Table sledge
- Z-axis: Z-slide of the grinding head
- A-axis: Divider
- B-axis: Turntable of the grinding head
Control: KAPP D200
Dimensions and weights
- Grinding system (length x width x height): 3350 x 4200 x 2360 mm
- Grinding machine with control cabinet (length x width x height): 2270 x 2900 x 2250 mm
- Weight of the grinding system (net weight): 9000 kg
- Weight of the grinding machine with control cabinet (net weight): 6500kg
- Tool and workpiece
- Workpiece diameter (max.): 200 mm
- Workpiece length (max.): 600 mm
- Workpiece module (max.): 12
- Grinding wheel diameter (max.): 200 mm
- Grinding wheel width (max.): 30 mm
Axis paths
- X-axis: 320 mm
- Y-axis: 150 mm
- Z-axis: 160 mm
- A-axis: 360°
- B-axis: ± 90°
Axis speeds
- X-axis: 16452 mm/min
- Y-axis: 5000 mm/min
- Z-axis: 3250 mm/min
- A-axis: 7206°/min
- B-axis: ± 1500°/min
- Grinding spindle I: 5000-25000 1/min
- Grinding spindle II: 3200-16000 1/min
- Grinding spindle III: 2000-10000 1/min
- Grinding Motor: 21000 1/min
Axis resolutions
- X-axis: Length measuring system LS 403C: 0.0001 mm
- Y-axis: rotary encoder ROD 250: 0.0001 mm
- Z-axis: rotary encoder ROD250: 0.001 mm
- A-axis: rotary encoder RON 705: 0.0002°
- B-axis: rotary encoder ROD 250: 0.001°
Electrical equipment
- Operating voltage: 400 VAC
- Control voltage: 230 VAC
- Luminous voltage: 220 VAC
- Frequency: 50 Hz
- Power of the grinding system: 57/89/110 kW/kVA/A
- Input fuse: 125A
Motor powers
- Grinding spindle motor: 22 kW
- Lubricating oil pump: 0.07 kW
- X-axis: Motor Indramat MDD 090C: 10.4 Nm
- Y-axis: Motor Indramat MDD 090B: 7,2 Nm
- A-axis: Engine Indramat MDD 090B: 7.2 Nm
- B/Z axis: Motor Indramat MDD 090B: 7,2 Nm
Timing belt natural frequencies
- X-axis: 73/80 Hz
- A-axis: approx. 95 Hz
Others
- Continuous sound level of the grinding system: approx. 78 dB(A)
- Compressed air consumption of the grinding system: approx. 3.6 m³/h
- Axial clamping force between tips: 800 – 5000 N
- Stroke Electronic alignment device: 35 mm
Technical data of the cooling lubricant system:
Dimensions and weights:
- Total dimensions of the cooling lubricant system (length x width x height): 2700 x 2200 x 2360 mm
- Weight of the cooling lubricant system (net weight) without/with tank filling: 2500/4350 kg
- Tank capacity: 1850 kg
Electrical equipment
- Operating voltage: 400 VAC
- Control voltage: 230 VAC
- Luminous voltage: 230 VAC
- Frequency: 50 Hz
Motor powers
- Filter pressure pump: 5.5 kW
- Pump machine supply: 7.5 kW
- Pump grinding motor cooling: 1.65 kW
- Pump grinding chamber cleaning: 1.0 kW
- Cooler: 11.5 kW
- Supply pump heat exchanger: 2.2 kW
- Rotor oil mist extraction: 1,5 kW
- Blower oil mist extraction: 1,5 kW
- Drives magnetic separator: 0.25 kW
- Lifting pump: 2.2 kW
- Pump fine filter: 0.75 kW
- Pump supply hydraulics: 1.1 kW
Assemblies of the cooling lubricant system
- Cooling lubricant filter: Nylon support fabric with paper filter element
- Filter fineness: at least 20 μm
- Cooling lubricant fine filter: Nylon support fabric with paper filter element
- Filter fineness: at least 5 μm
- Cooling lubricant cooling: ODRK 180-V continuous dry cooler
- Cooling capacity: 18.0 kW
- Supply of heat exchanger: Spandau PS 1230-390
- Flow rate: 200 l/min at 2.0 bar
- Filter pressure pump: Brinkmann TL 632/520
- Flow rate: 250 l/minat 2.4 bar
- Fine filter pressure pump: Brinkmann TC 63/440
- Flow rate: 40 l/min at 5 bar
- Machine supply: Brinkmann TC 250/910
- Flow rate: 200 l/min at 10 bar
- Grinding engine cooling: Brinkmann TC 63/560
- Flow rate: 50 l/min at 3.5 bar
- Grinding chamber flushing: Pump Spandau PMS 17A/390
- Flow rate: 120 l/min at 1 bar
- Lifting pump: Brinkmann TL 630/450
- Flow rate: 300 l/min at 4 bar
- Magnetic separator: Drive ZG1 KPR 63G3
- Filtering out the coolant vapor: DTE20K20 extractor separator
- Air/airflow rate: approx. 20 m³/min
- Pre-separation: Rotor
- Coarse filtration: Demister and pre-filter matt
- Fine filtration: Ultra-fine filter cassette
- Total separation efficiency: 99.997% according to DOP
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