Machine Name:Gear Grinding Machine CNC
Manufacturer:KAPP
Model:VAS 51
Year of Manufacture:1994
Machine Id:214
Disclaimer:

This offering is courtesy of the seller. It is offered as a convenience by KRUDO Industrial to its clients and is not intended to convey ownership of these particular machines.

The presented specifications have been prepared by the best of our knowledge and therefore, we cannot be held liable for any errors or omissions! Buyers are invited to inspect the offered Machinery & Equipment at current location prior to purchase.

External Gear Grinding Machine KAPP VAS 51
SOLD
External Gear Grinding Machine KAPP
Gear Grinding Machine CNC
Gear Grinding Machine CNC
Gear Grinding Machine CNC

Description:

Gear Grinding Machine CNC - KAPP VAS 51

This grinding system is a five-axis external gear grinding machine for grinding straight and helical gears with dressing-free CBN profile grinding wheels.

  • X-axis: Grinding slide
  • Y-axis: Table sledge
  • Z-axis: Z-slide of the grinding head
  • A-axis: Divider
  • B-axis: Turntable of the grinding head

Control: KAPP D200

Dimensions and weights

  • Grinding system (length x width x height):  3350 x 4200 x 2360 mm
  • Grinding machine with control cabinet (length x width x height):  2270 x 2900 x 2250 mm
  • Weight of the grinding system (net weight): 9000  kg
  • Weight of the grinding machine with control cabinet (net weight): 6500kg
  • Tool and workpiece
  • Workpiece diameter (max.): 200  mm
  • Workpiece length (max.): 600 mm
  • Workpiece module (max.): 12
  • Grinding wheel diameter (max.): 200 mm
  • Grinding wheel width (max.): 30 mm

Axis paths

  • X-axis: 320 mm
  • Y-axis: 150 mm
  • Z-axis: 160 mm
  • A-axis: 360°
  • B-axis: ± 90°

Axis speeds

  • X-axis: 16452 mm/min
  • Y-axis: 5000 mm/min
  • Z-axis: 3250 mm/min
  • A-axis: 7206°/min
  • B-axis: ±  1500°/min  
  • Grinding spindle I:  5000-25000  1/min
  • Grinding spindle II: 3200-16000  1/min
  • Grinding spindle III: 2000-10000  1/min
  • Grinding Motor: 21000 1/min

Axis resolutions

  • X-axis: Length measuring system LS 403C:  0.0001  mm
  • Y-axis: rotary encoder ROD 250: 0.0001  mm
  • Z-axis: rotary encoder ROD250: 0.001  mm
  • A-axis: rotary encoder RON 705: 0.0002°  
  • B-axis: rotary encoder ROD 250: 0.001° 

Electrical equipment

  • Operating voltage: 400 VAC
  • Control voltage: 230 VAC
  • Luminous voltage: 220 VAC
  • Frequency: 50 Hz
  • Power of the grinding system:  57/89/110 kW/kVA/A
  • Input fuse: 125A

Motor powers

  • Grinding spindle motor: 22 kW
  • Lubricating oil pump: 0.07 kW
  • X-axis: Motor Indramat MDD 090C: 10.4 Nm
  • Y-axis: Motor Indramat MDD 090B: 7,2  Nm
  • A-axis: Engine Indramat MDD 090B: 7.2 Nm
  • B/Z axis: Motor Indramat MDD 090B: 7,2  Nm

Timing belt natural frequencies

  • X-axis: 73/80 Hz
  • A-axis: approx. 95 Hz

Others

  • Continuous sound level of the grinding system: approx. 78  dB(A)
  • Compressed air consumption of the grinding system:  approx. 3.6 m³/h
  • Axial clamping force between tips:  800 –  5000  N
  • Stroke Electronic alignment device: 35 mm

Technical data of the cooling lubricant system:

Dimensions and weights:

  • Total dimensions of the cooling lubricant system (length x width x height): 2700 x 2200 x 2360  mm
  • Weight of the cooling lubricant system (net weight) without/with tank filling: 2500/4350  kg
  • Tank capacity: 1850 kg

Electrical equipment

  • Operating voltage: 400 VAC
  • Control voltage: 230 VAC
  • Luminous voltage: 230 VAC
  • Frequency: 50 Hz

Motor powers

  • Filter pressure pump: 5.5 kW
  • Pump machine supply: 7.5 kW
  • Pump grinding motor cooling: 1.65 kW
  • Pump grinding chamber cleaning: 1.0 kW
  • Cooler: 11.5 kW
  • Supply pump heat exchanger: 2.2 kW
  • Rotor oil mist extraction: 1,5 kW
  • Blower oil mist extraction: 1,5 kW
  • Drives magnetic separator: 0.25 kW
  • Lifting pump: 2.2 kW
  • Pump fine filter: 0.75 kW
  • Pump supply hydraulics: 1.1 kW 

Assemblies of the cooling lubricant system

  • Cooling lubricant filter:  Nylon support fabric with paper filter element
  • Filter fineness: at least 20 μm
  • Cooling lubricant fine filter: Nylon support fabric with paper filter element
  • Filter fineness: at least 5 μm
  • Cooling lubricant cooling: ODRK 180-V continuous dry cooler
  • Cooling capacity: 18.0 kW
  • Supply of heat exchanger: Spandau PS 1230-390
  • Flow rate: 200 l/min at 2.0 bar
  • Filter pressure pump: Brinkmann TL 632/520
  • Flow rate: 250  l/minat 2.4 bar
  • Fine filter pressure pump: Brinkmann TC 63/440
  • Flow rate: 40 l/min at 5 bar
  • Machine supply: Brinkmann TC 250/910
  • Flow rate: 200 l/min at 10 bar
  • Grinding engine cooling: Brinkmann TC 63/560
  • Flow rate: 50 l/min at 3.5 bar
  • Grinding chamber flushing: Pump Spandau PMS 17A/390
  • Flow rate: 120 l/min at 1 bar
  • Lifting pump: Brinkmann TL 630/450                               
  • Flow rate: 300 l/min at 4 bar
  • Magnetic separator: Drive ZG1 KPR 63G3                          
  • Filtering out the coolant vapor:  DTE20K20 extractor separator
  • Air/airflow rate:  approx. 20 m³/min
  • Pre-separation: Rotor
  • Coarse filtration: Demister and pre-filter matt
  • Fine filtration: Ultra-fine filter cassette
  • Total separation efficiency: 99.997% according to DOP

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